2022 New Flyer Xe35 | 2019 New Flyer Xe35 | 2021 New Flyer Xe60 | 2022 New Flyer Xe60 | 2025 New Flyer Xe60 | 2025 New Flyer Xe35 | 2021 New Flyer Xe35 | 2025 New Flyer Xe40 | 2021 New Flyer Xe40 | 2023 New Flyer Xe60 | 2024 New Flyer Xe60 | 2023 New Flyer Xe35 | 2024 New Flyer Xe35 | 2024 New Flyer Xe40 | 2022 New Flyer Xe40 | 2023 New Flyer Xe40 — Electrical system: propulsion system: traction battery
Published September 22, 2025 · Recall initiated: September 19, 2025
Summary
NHTSA records recall 25V631000, published September 22, 2025 and initiated September 19, 2025. Recalling firm: New Flyer of America, Inc.; 2022 New Flyer Xe35 | 2019 New Flyer Xe35 | 2021 New Flyer Xe60 | 2022 New Flyer Xe60 | 2025 New Flyer Xe60 | 2025 New Flyer Xe35 | 2021 New Flyer Xe35 | 2025 New Flyer Xe40 | 2021 New Flyer Xe40 | 2023 New Flyer Xe60 | 2024 New Flyer Xe60 | 2023 New Flyer Xe35 | 2024 New Flyer Xe35 | 2024 New Flyer Xe40 | 2022 New Flyer Xe40 | 2023 New Flyer Xe40 — Electrical system: propulsion system: traction battery.
What's the hazard
New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
What to do
Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer will notify owners on or about 6/15/2026. Phase 3 will include 120 buses. New Flyer will notify owners on or about 9/16/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.
Get an email if NEW FLYER has another recall
Free. We only write when there's a new recall that matches. Unsubscribe in one click.
Recall details
- Brand
- NEW FLYER
- Model
- XE35
- Manufacturer
- New Flyer of America, Inc.
- Lot
- 2022 NEW FLYER XE35 | 2019 NEW FLYER XE35 | 2021 NEW FLYER XE60 | 2022 NEW FLYER XE60 | 2025 NEW FLYER XE60 | 2025 NEW FLYER XE35 | 2021 NEW FLYER XE35 | 2025 NEW FLYER XE40 | 2021 NEW FLYER XE40 | 2023 NEW FLYER XE60 | 2024 NEW FLYER XE60 | 2023 NEW FLYER XE35 | 2024 NEW FLYER XE35 | 2024 NEW FLYER XE40 | 2022 NEW FLYER XE40 | 2023 NEW FLYER XE40
- Risk classification
- V
- Country
- US
Related recalls
- NHTSA2022 New Flyer Xe40 — Electrical system: instrument panel: speedometer/odometerMay 4, 2026
- NHTSA2024 New Flyer Xhe40 | 2024 New Flyer Xhe60 | 2025 New Flyer Xhe60 | 2026 New Flyer Xhe60 | 2021 New FlyerMarch 16, 2026
- NHTSA2017 New Flyer Xn35 | 2021 New Flyer Xhe60 | 2015 New Flyer Xhe60 | 2019 New Flyer Xhe40 | 2018 New FlyerDecember 22, 2025
- NHTSA2024 Isuzu Ftr | 2023 Isuzu Ftr | 2026 Chevrolet 7500xd | 2025 Chevrolet 7500xd | 2024 Chevrolet 7500xd | 2023September 22, 2025
- NHTSA2024 Mci D45crtele | 2025 Mci J4500e | 2024 Mci D45crte — Electrical system: propulsion system: tractionSeptember 22, 2025
- NHTSA2022 New Flyer Xe35 | 2021 New Flyer Xe35 | 2020 New Flyer Xe35 | 2019 New Flyer Xe35 | 2024 New Flyer Xhe40 |September 2, 2025
Questions about this recall
Was 2022 New Flyer Xe35 | 2019 New Flyer Xe35 | 2021 New Flyer Xe60 | 2022 New Flyer Xe60 | 2025 New Flyer Xe60 | 2025 New Flyer Xe35 | 2021 New Flyer Xe35 | 2025 New Flyer Xe40 | 2021 New Flyer Xe40 | 2023 New Flyer Xe60 | 2024 New Flyer Xe60 | 2023 New Flyer Xe35 | 2024 New Flyer Xe35 | 2024 New Flyer Xe40 | 2022 New Flyer Xe40 | 2023 New Flyer Xe40 — Electrical system: propulsion system: traction battery recalled?
Yes. NHTSA published recall 25V631000 on September 22, 2025. Reported hazard: New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
What should I do if I have this product?
Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer will notify owners on or about 6/15/2026. Phase 3 will include 120 buses. New Flyer will notify owners on or about 9/16/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.
How do I know if my unit is part of the recall?
Compare your product details with the notice. Brand: NEW FLYER. Model: XE35.