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NHTSANHTSA · Vehicles·Recall number 25V566000

2022 New Flyer Xe35 | 2021 New Flyer Xe35 | 2020 New Flyer Xe35 | 2019 New Flyer Xe35 | 2024 New Flyer Xhe40 | 2025 New Flyer Xe35 | 2023 New Flyer Xe40 | 2022 New Flyer Xe40 | 2021 New Flyer Xe40 | 2020 New Flyer Xe40 | 2019 New Flyer Xe40 | 2023 New Flyer Xe60 | 2022 New Flyer Xe60 | 2021 New Flyer Xe60 | 2020 New Flyer Xe60 | 2019 New Flyer Xe60 — Electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software

Published September 2, 2025 · Recall initiated: August 29, 2025

Summary

NHTSA records recall 25V566000, published September 2, 2025 and initiated August 29, 2025. Recalling firm: New Flyer of America, Inc.; 2022 New Flyer Xe35 | 2021 New Flyer Xe35 | 2020 New Flyer Xe35 | 2019 New Flyer Xe35 | 2024 New Flyer Xhe40 | 2025 New Flyer Xe35 | 2023 New Flyer Xe40 | 2022 New Flyer Xe40 | 2021 New Flyer Xe40 | 2020 New Flyer Xe40 | 2019 New Flyer Xe40 | 2023 New Flyer Xe60 | 2022 New Flyer Xe60 | 2021 New Flyer Xe60 | 2020 New Flyer Xe60 | 2019 New Flyer Xe60 — Electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software.

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What's the hazard

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

What to do

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall details

Brand
NEW FLYER
Model
XE35
Manufacturer
New Flyer of America, Inc.
Lot
2022 NEW FLYER XE35 | 2021 NEW FLYER XE35 | 2020 NEW FLYER XE35 | 2019 NEW FLYER XE35 | 2024 NEW FLYER XHE40 | 2025 NEW FLYER XE35 | 2023 NEW FLYER XE40 | 2022 NEW FLYER XE40 | 2021 NEW FLYER XE40 | 2020 NEW FLYER XE40 | 2019 NEW FLYER XE40 | 2023 NEW FLYER XE60 | 2022 NEW FLYER XE60 | 2021 NEW FLYER XE60 | 2020 NEW FLYER XE60 | 2019 NEW FLYER XE60
Risk classification
V
Country
US

Related recalls

Questions about this recall

Was 2022 New Flyer Xe35 | 2021 New Flyer Xe35 | 2020 New Flyer Xe35 | 2019 New Flyer Xe35 | 2024 New Flyer Xhe40 | 2025 New Flyer Xe35 | 2023 New Flyer Xe40 | 2022 New Flyer Xe40 | 2021 New Flyer Xe40 | 2020 New Flyer Xe40 | 2019 New Flyer Xe40 | 2023 New Flyer Xe60 | 2022 New Flyer Xe60 | 2021 New Flyer Xe60 | 2020 New Flyer Xe60 | 2019 New Flyer Xe60 — Electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software recalled?

Yes. NHTSA published recall 25V566000 on September 2, 2025. Reported hazard: New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

What should I do if I have this product?

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

How do I know if my unit is part of the recall?

Compare your product details with the notice. Brand: NEW FLYER. Model: XE35.

View official NHTSA notice(opens on nhtsa.gov)