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NHTSANHTSA · Vehicles·Recall number 25V567000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

Published September 2, 2025 · Recall initiated: August 29, 2025

What's the hazard

Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

What to do

MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Recall details

Brand
MCI
Model
D45CRTELE
Manufacturer
Motor Coach Industries, Inc
Lot
2021 MCI D45CRTELE | 2021 MCI J4500E | 2020 MCI J4500E | 2025 MCI J4500E | 2023 MCI D45CRTELE | 2023 MCI J4500E | 2024 MCI D45CRTE | 2024 MCI D45CRTELE
Risk classification
V
Country
US
View official NHTSA notice

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